Custom Foam Fabrication 


Custom Foam Fabrication
Custom Foam Fabrication
Custom Foam Fabrication
Custom Foam Fabrication

Custom Foam Fabrication

You have invested so much into your product… nurturing its development like a proud and protective parent. That’s why we work collaboratively with your product team to engineer fit-to-purpose foam solutions that meet your exacting specifications and performance standards.

Norseman’s foam fabrication solutions enhance the performance, functionality, comfort and protection of products for a variety of sectors, including medical; marine; defence; sports, recreation and leisure; industrial; consumer; electronics and beyond.  

Our performance advantage is a true blend of material science, functional geometry, process capability, understanding of customer experience, and operational excellence that is second to none.


  • Close Tolerance Skiving

  • Foam Laminating

  • Fabric to Foam Lamination

  • Thermoforming/Compression Moulding

  • Compression Moulding

  • CNC Routering

  • Large Format Die Cutting

  • Profile Cutting 

  • Kiss Cutting

  • Water Jet Cutting

  • Assemble and Packaging

  • In-house Tooling

Starting with your concept, our development team works with you bringing our project management, advanced design and validation methodologies together to create a unique, high-performance solution. Solid model renderings are developed, integrating all details including component interfaces.

Detailed components drawings are developed and soft too prototypes are produced for validation and verification.

A combination of our technical knowledge, leading-edge equipment and advanced production processes provides the assurance your concept will be realized. Norseman’s Langley manufacturing facility is certified to ISO 9001:2015 and ISO 13485:2016. In addition, the Langley facility complies with applicable sections of FDA Quality System Regulations (QSR) 21 CFR Part 820.

Developing a product from concept to sale is a complex process. Norseman helps alleviate the stress by helping with resource planning so you and your team can spend more of your valuable time focused on sales, marketing and merchandising and less on supply chain and logistics. 

Your products are ever-evolving as is our commitment to you and your team. We know that our job isn't done once the product goes to market, there are improvements, revisions, upgrades, new variants and a wealth of other possible ways for you to continue to improve your product line. We are here to help with our teams of design and material experts that can help take your product from good to great to industry-redefining. 


Our team of fabric and foam experts are ready to answer all your product-related questions

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